Robotics | IITB

Course duration - 1 day

Educational intensive for top management

This course is prepared for top managers who are thinking about the robotization of their business, about how and what processes can be robotized, what risks arise during robotization and how to minimize them, how to ensure the fastest return on investment and the maximum economic efficiency of robotization.

During the intensive, its participants will not only get acquainted with modern trends in robotics, but also learn the opinions of experts, as well as success stories and best practices.

Course program:

Robotization as a tool for breakthrough productivity growth
- Modern trends in robotization
- Types of robotics
- Myths and barriers to robotics
- Robot brands, their comparison, advantages and disadvantages
- Benefits of robotization
Organization of a robotization project
- Technological audit
- Design of robotic systems
- Compliance with standards and regulations
- Digital twins
- Technological equipment - grippers, tools and devices, etc.
- Industry 4.0 - controllers and sensors, technical vision
- Software and artificial intelligence
- Commissioning
- Training
Organization of the operation of robots
- Industrial safety systems
- Maintenance, repair and modernization
- Programming / offline programming RTK
- Digital control of robotic production
Ensuring the efficiency of robotization
- Intellectual property management
- Development of feasibility studies, business plans and investment projects
Success stories and best practices
- Exchange of experience with experts

Program partners: KUKA, Rethink Robotics, Inrotech, Sick, Schunk, Schmalz, Visual Components, Delfoi, Concern R-Pro

Course duration - 3 дня

Educational intensive for leading technical specialists

This course is prepared for leading technical specialists, technology development managers and executives who are thinking about robotizing their industries, how and what processes can be robotized, how to design a robotic complex, how to organize a project for its implementation, how to minimize project risks, how Ensure the highest productivity of robotic systems, the fastest return on investment and maximum economic efficiency.

The course provides basic theoretical knowledge necessary to launch and implement robotics projects, as well as the practice of working with robots of different brands, with various grippers, service stations, as well as smart industrial safety systems, technical vision, software for designing robotic complexes, modeling robotic processes, programming and controlling robotic complex, etc.

Course content:

Acquaintance with major robot brands and robotics trends
- Acquaintance with the types of robots and robotic systems
- Industrial, collaborative, mobile and service robots
- Model range overview
- Comparison, advantages, disadvantages
- Modern trends in robotization
Defining processes for robotization
- How to conduct a technical audit of production for the possibility of robotization?
- How to calculate a feasibility study of a robotization project and return on investment?
- Preparation of a business plan for a robotization project
Design of robotic complex
- Robotic complex layout
- Selection of robots, production equipment, technological equipment
- Robot grippers
- Infrastructure Industry 4.0 for robotic complex: controllers, sensors, vision systems, etc.
- Industrial safety system design
- Compliance with standards and regulations
Creation of digital twins and offline programming of robotic complex
- Acquaintance with the modeling environment
- Creation of digital twins of production cells and processes. Optimization of robotic complex projects in the digital environment
- Programming and offline programming of robots of different brands
Organization and management of the robotic complex implementation project
- Planning and managing robotization projects
- Installation and commissioning
- Trial operation
- Development of operational documentation
- Training
Organization of effective operation of robotic complex
- Implementation of a digital control system for robotic production
- Implementation of digital and robotic quality control systems for manufactured products and processes
- Ensuring industrial safety
- Maintenance and support
- Modernization of the robotic complex
Analysis of industry examples of robotic complex implementation. Best practices and success stories.

Program partners: KUKA, Rethink Robotics, Inrotech, Sick, Schunk, Schmalz, Visual Components, Delfoi, Concern R-Pro

Course duration - 5 days

The target audience is engineers, programmers and integrators.

This course is aimed at acquiring basic knowledge and skills in installing, programming and controlling industrial robots.

Course program:

Overview of industrial robots
- Acquaintance with major brands
- Comparison, advantages, disadvantages
Overview of the basic systems and functions of industrial robots
- Safety measures when working with a robot
- Robot coordinate systems, movement
- Remote Control Basics
Preparation for operation
- Robot adjustment
- Accounting for additional loads
- Calibration of tool, base and robot
Fundamentals of programming robots of different brands
Creation of work programs
Motion programming
Logic functions in the program
- Acquaintance with the list of available functions
- Using functions in programming
Work with variables
- Variables and data types
- Work with simple data types
Программирование
- Programming
- Integration of several programs
- Writing loops, conditional jumps, wait functions
Interaction with the controller
Working in the modeling environment Visual Components
- Main software modules
- Introducing libraries
- Available modeling tools
- Basic principles of the program
- Offline programming of robots of various brands
- Testing and debugging work programs
- Transferring programs to the robot

Course duration - 5 days

The target audience is engineers, programmers and integrators.

This course is aimed at deepening the knowledge and skills of programming and controlling robots, as well as exploring the additional possibilities of digital twins for writing work programs for robots.

Participation in this course is recommended after completing the Basic Industrial Robotics course.

Course content:

Review of modern trends in the development of industrial robotization
- Development of major brands
- In-depth comparison, advantages, disadvantages
Programming collision detection
- What is collision detection?
- Display of current values
- Configure collision detection for automatic mode and manual movement
Structured programming
- Aids for creating structured robot programs
- Working with forms
Introduction to expert level
- Create programs using templates
- Finding and fixing errors in the program
Creation and modification of programmed movements
Programming interrupt
Advanced offline programming of robots KUKA, Fanuc, ABB, Yaskawa and other brands in Visual Components (brands can be agreed with the Customers of the program)
- Overview of the programming tab
- Robot signals
- Robot program
- Create work programs for simple processes

Course duration - 3 days

The target audience is engineers, programmers and integrators.

This course is aimed at acquiring basic knowledge and skills of installing, programming and managing collaborative robots.

Course program:

Collaborative robots overview
- Familiarity with the main brands
- Comparison with industrial robots
- Advantages and disadvantages
Overview of the main systems and functions of collaborative robots
- Robot safety
- Robot coordinate systems, movement
- Remote control basics
The basics of programming robots of different brands
Creation of work programs
Motion programming
Logic functions in the program
- Getting to know the list of available functions
- Using functions while programming
Working with variables
- Variables and data types
- Working with simple data types
Programming
- Robot program structure
- Integration of multiple programs
- Writing loops, conditional jumps, wait functions
Interaction with the controller

Course duration - 1 day

Target audience: operators and programmers of industrial equipment, engineers, equipment maintenance specialists, robotics

The course is aimed at acquaintance and acquiring basic knowledge about various industrial safety systems, as well as approaches to ensuring the safety of robotic systems.

Course content:

Basic principles of functional safety of robotics
Basic terms and concepts (categories, PL and SIL)
Technical regulation and application of standards in the EAEU and the EU
6 Steps to Design Robotics Security Systems
Technical protective measures and safety functions
Examples of applications for safety devices and systems
Functional safety. Introduction

Each student receives a set of supporting information materials. Based on the results of the course, the following is issued:

Certificates of IITB and vendors of industrial safety systems

Course duration - 4 days

The target audience is engineers, programmers and integrators.

This course is aimed at acquiring the basic skills of working with software designed for building digital twins of production, simulation of business processes, as well as for offline programming of robots

Course program:

Overview of simulation software
- Basic software for technological process modeling
- Software features
- Comparison, advantages, disadvantages
Acquaintance with the elements of the modeling environment
- Basic software modules
- Acquaintance with the libraries
- Available modeling tools
- The basic principles of the software
Introduction to modeling
- Basic approaches to simulation
- Setting the necessary parameters
- Interaction of system elements
Creation your own models
- Starting a program cycle
- Collection of data and indicators
- Analysis and processing
- Workflow optimization
Offline robot programming
- Introduction to robot programming
- Acquaintance with variables and data types
- Creation of programs for robots
Transfer the written program to the robot

Course duration - 1 days

The target audience is engineers, programmers and system integrators.

The course is aimed at studying the process of transferring offline programs to real equipment, as well as additional features of digital twins for writing working programs for industrial and collaborative robots.

Course program:

How to prepare an offline program developed in Visual Components for porting to a robot
How to adopt a program from Visual Components on a robot
How to debug the program and work with its adjustments
Practical exercises:
- creating a program in Visual Components and virtual debugging
- transfer to the robot
- debugging and running on the robot

Training will be carried out using KUKA industrial robots.

Course duration - 2 days

The target audience is engineers and programmers serving welding processes, as well as integrators.

This program is an abridged and more highly specialized version of the course "Creating digital twins of robotic complexes and offline programming of robots." It describes the principles of offline programming of robots for welding.

Course program:

Modern software products for offline programming of welding operations
- Online vs offline programming
- Scope of use
- Offline programming pitfalls
Modern software products for offline programming of robotic operations
Training industrial robots to perform welding operations
- Programming robot movements
- Trajectory creation
- Creation programs for performing welding processes
Planning and verification of robot trajectories
Simulation analysis of industrial robots
Post-processors: functionality and tasks
Programming and running programs on the robot cell

Training is carried out on the basis of the Delfoi Robotics Arc software for offline programming of robotic welding

Course duration - 2 days

The target audience is robot operators, programmers, integrators.

The aim of this course is to gain basic knowledge of offline programming of cutting processes.

It is desirable to understand the basics of programming cutting operations using the robot control panel.

Course program:

Benefits of offline programming for robotic cutting operations
- Online vs offline programming
- Scope of use
- Offline programming pitfalls
Modern software products for offline programming of robotic operations
Training industrial robots to perform cutting operations
- Programming robot movements
- Trajectory creation
- Programming of cutting operations of various types
Planning and verification of robot trajectories
Simulation analysis of industrial robots
Post-processors: functionality and tasks
Programming and running programs on the robot cell

Training is conducted on the basis of the Delfoi Robotics CUT software for offline programming of robotic welding

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Course duration - 2 days

Target audience: robot operators, programmers, integrators.

The aim of the course is to master offline programming of surface processing processes

It is desirable to understand the basics of programming industrial robots using the control panel.

Course content:

Advantages of offline programming of robotic surface processing operations
- Online vs. offline programming
- Scope of use
- Pitfalls of offline programming
Modern software products for offline programming of robotic operations
Training of industrial robots to perform surface processing operations
- Programming robot movements
- Creation of a motion path
- Programming different types of surface processing operations
Planning and checking the trajectories of robots
Simulation analysis of industrial robots work
Post-processors: functionality and tasks
Programming and running programs on the robot cell

Course duration - 2 days

Target audience: robot operators, programmers, integrators.

The aim of the course is to master offline programming of painting processes

It is desirable to understand the basics of programming industrial robots using the control panel.

Course content:

Advantages of offline programming of robotic painting operations
- Online vs. offline programming
- Scope of use
- Pitfalls of offline programming
Modern software products for offline programming of robotic operations
Training of industrial robots tperform painting operations
- Programming robot movements
- Creation of a motion path
- Programming different types of painting operations
Planning and checking the trajectories of robots
Simulation analysis of industrial robots work
Post-processors: functionality and tasks
Programming and running programs on the robot cell

Course duration - 1 day

Target audience are system integrators of robotics and industrial equipment, manufacturers of industrial equipment and manipulators

The goal of this course is to master new simulation technologies to gain a competitive edge in the pre-sales stage of working with customers.

Knowledge of the principles of working with CAD programs is desirable

Course program:

How to convey the concept of a project to a customer: availability vs deep technical study
Digital twin of production as a tool for pre-sale project development
Structure and capabilities of digital twins of industries
Tools for the development of digital production twins
Simulation tools for industrial robotics, dynamics of machine tools, production equipment and participants in production processes
Programming industrial robots in a simulation environment
Obtaining and analysis of statistical reports based on the results of dynamic modeling
- Presentation methods
- Unloading capabilities
Tools for the formation of marketing and pre-sale materials based on the digital twin:
- 2D drawing
- production overview video
- 3D pdf files
- Demonstration Reality Objects (VR)

Robotization: Start 1

Robotization: Start 3

Industrial robotics basics

Professional work with industrial robots

Collaborative robotics basics

Industrial safety of robotics. Introduction

Creation of digital twins of robotic complexes and offline programming of robots

Transferring offline programs from Visual Components to industrial robots

Offline programming of robotic welding

Offline programming of robotic cutting

Offline programming of robotic surface processing

Offline programming of robotic painting

Improving marketing efficiency and increasing sales of industrial robotics

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